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　摘要：目前市场上电机测试系统的电机负载种类繁多，例如电涡流制动器负载、磁粉制动器负载、磁滞制动器负载、伺服电机负载等。考虑到被测电机的特性及成本，选择一款合适的负载至关重要，那么如何才能选择一款合适的电测试平台的负载呢？

电机测试如何选择负载制动器

　　首先我们来了解各类型的负载制动器的特性及工作原理：

　　一、 电涡流制动器

　　电涡流制动器是目前国内先进的模拟加载设备，主要用来模拟各种动力装置的输出性能，由感应盘、电枢和励磁部分等组成。当与转子同轴装配的励磁线圈通直流电时，其产生的磁通经电枢体、涡流环、气隙和转子形成闭合回路。由于转子外圆面被制成有均匀分布的齿和槽，故在气隙和电枢体或涡流环表面产生疏密相间的磁场，因此，转子被拖动旋转时，电枢体和涡流环内表面上任何一点的磁场产生叫变变化，由此感应出“涡流”，在“涡流”和磁场的耦合作用下，在转子上产生制动力矩。由于电枢体是通过机座固定在底板上的，故转子无法带动电枢体旋转，动力机械输出的功率被转化成电枢体和涡流环上“涡流”产生的等值热量，热量由进入电枢体和涡流环冷却水槽中持续不断的冷却水及涡流制动器自身消耗。对应于励磁线圈每一恒定的电流，电涡流制动器均表现出一条转矩依附于转速的稳定制动特性曲线，通过改变励磁电流的大小，即可以改变制动力矩。

电机测试如何选择负载制动器

　　图1电涡流制动器

　　二、磁粉制动器

　　磁粉制动器是采用磁粉作介质，在通电情况下形成磁粉链来传递扭矩的新型传动元件，由内转子、外转子、激磁线圈及磁粉组成。当线圈不通电时，主动转子旋转，由于离心力的作用，磁粉被甩在主动转子的内壁上，磁粉与从动转子之间没有接触，主动转子空转。接通直流电源后产生电磁场，工作介质磁粉在磁力线作用下形成磁粉链，把内转子、外转子联接起来，从而达到传递、制动扭矩的目的。在同滑差无关的情况下能够传递一定的转矩，具有响应速度快、结构简单、无污染、无噪音、无冲击振动节约能源等优点。

电机测试如何选择负载制动器

　　图2磁粉制动器

　　三、磁滞制动器

　　磁滞制动器由转子和定子磁极两大部分组成，转子由特殊的磁滞材料制成，定子磁极中有一定的间隙，转子在间隙中转动。当线圈通电时，间隙中产生磁场，从而使转子产生磁滞效应。当磁滞转子在外力作用下克服磁滞力转动时，产生额定的扭矩。扭矩仅与激磁电流大小有关，与转速无关，实现非接触的扭矩传输。

电机测试如何选择负载制动器

　　图3 磁滞制动器

　　四、伺服电机

　　伺服电机分为直流和交流伺服电动机两大类，可高精确控制速度、位置，将电压信号转化为转矩、转速，以驱动控制对象。伺服电机转子转速受输入信号控制，并能快速反应，在自动控制系统中，用作执行元件，且具有机电时间常数小、线性度高、始动电压等特性，可把收到的电信号转换成电动机轴上的角位移或角速度输出。其主要特点是，当电压信号为零时无自转现象，转速随着转矩的增加而匀速下降。

电机测试如何选择负载制动器

　　图4 伺服电机

　　五、如何选型

　　其次还需根据被测电机的转速、扭矩、功率等属性及上述负载适合场景来选择合适的负载。各类型的负载都有各自的优缺点：

　　1.电涡流，适合高速大功率场合，5kw下最高转速可支持30，000rpm；

　　2.磁粉制动，价格低廉，主要应用于低速大功率场合，但需要考虑散热问题，精度较低，会有零飘；

　　3.磁滞制动器，适合高速小功率场合，扭矩范围很小，5kw左右的功率最高只能测到30n.m；

　　4.伺服电机，适合精度要求高的场合，测试可重复性好，支持馈能式负载。转速和扭矩的范围不固定，可根据被测电机的特性可以灵活挑选对应的负载电机。

　　故根据被测电机的测试需求，通过比较各类型负载的特性来决定选择哪一款负载制动器。  

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acs800-u1-0011-7 abb drives acs800 10hp drive 10amp 525/690vac acs800u100117

da3501  ,abb  abb da3501

abb 3hab8101-8 dsqc346g robot servo drive unit

t5f3dr0004 t5f3d r0004 5.6a 200v 1850min-1 servomotor alsthom abb id14830

allen bradley 1326ab-b515g-21 ser.c servo motor **

abb bailey symphony hac controller p-hc-plt-20221100 16mb 

abb isolation contactor ehw250wc-1l11 *new in a box*

abb yxt 121e

abb gjr5217400r0002 07et82 9065 85

07 ze 61 r302 , abb 07ze61r302

abb 3hab5956-1  se9640e556  dsqc 323

abb 3bse008516r1 input module ai810 analog *factory sealed*

operator panel 3haa3560-hxa/3 abb 12m warranty id790

3bsc 980 006 r109 robot board abb id4823

abb procontic cs31 gjr5251300r0171 07kt93f neuwertig ovp

abb 3hab 2207-1/3 modul dsqc 236d

abb 3bhe024577r0101 inverter module

abb dsqc 323 3hab 5956-1 - 8 mb memory expansion card

abb dsqc 327 3hab7230-1 remote i/o module

abb dsqc661 3hac 026253-001

abb electric motor on a stand ac-dc

abb namc-03 3bse006065r1

abb dsqc 601 3hac 12815-1/09

abb acs601-0006-2-000b1500801 ac drive 208-240v ! wow !

reliance 1326ab-b430e-21 servo motor 460v ! wow !

abb acs550-u103-a96 ac drive 3hp 600vac 3.9amp ! new !

abb acs501-007-6x00p2 ac drive 7.5hp 600v ! wow !

abb acs501-005-6x00p2 ac drive 5hp 600v ! wow !

reliance / allen bradley 1326ab-b515g-21 servo motor 10nm 5krpm 460vac ! wow !

abb 264drhsrrra1b5n2 pressure transmitter *new no box*

abb 266drhgsrrra1 e6b5n2 pressure transmitter **

new abb 3hab2236-1 memory board dsqc-321 , 3bsc980006r123

allen bradley 1326ab-b420h-21-l-x18 1326 ac servo motor

abb ach550-vcr-08a8-4 hvac drive *new no box*

reliance electric 1326ab-b430g-21  electro-craft servo motor 1326abb430g21

refurbished abb bhl-rr servo amplifier bhl985/12/300 p/n 3barr0d1a001bcf0

reliance electric 1326ab-b430e-21  electro-craft servo motor 1326abb430e21

saft 163 ioc freeshipsameday abb saft163ioc pc i/o board saft-163-ioc 58096067qj

abb robotics s3 robot teach pendant, 3hab-2136-1/4, , warranty

abb inverter unit, r3i, 400v, 20kva acs800-104-0020-3 n671 3aua0000005172

allen bradley 1326ab-b420h-21 servo motor 163330, 1326abb420h21

abb mmks 250-ot

motor control center 208/230v 3ph 60hz line abb hopper hopper ac tech

abb totalflow

abb control module, pz5002, r86

new 3aua0000058009/zint-531  original board abb fast shipping

new 68436770a/agdr71c igbt module original board abb fast shipping

abb dsqc 627 power supply for irc 5 3hac 020466-001

abb dsqc 334 power supply sc4 3hac 5845-1/2

abb servo motor siemens     3hab6249-1  ax 4-5  150 kg

new abb dsdo-110 digital output module 57160001-k/3

 abb / efore sr92a060 power supply module 3hab5845-1/2 dsqc 334

new allen bradley / abb 3500-ioc connection board saft-163-io , 3500ioc

abb ehw250wc-1l11 contactor welding spot weld 120v new ehw250w isolation new

abb robot dsqc 503a 3hac18159-1 / 1 year warranty

abb rvs 6 100 120 v  5 amp power factor controller 20 050 82213

abb ach401604132, 3-40 hp/ 230v, 3-50 hp/ 460v, speed control ac drives, motors

abb taylor 6007be10000c i/o module 6007be10000c-3559

abb taylor 6007be10000c i/o module 6007be10000c-2651

abb vfd variable frequency drive with bypass 20 hp

abb/ elmo 3hac5889-1 / art#: 280400698a ac servo motor

abb/ elmo 3hac5889-1 / art#: 280400698a ac servo motor

abb/ elmo 3hac5883-1 / art#: 280610498 ac servo motor

abb ref543 feeder terminal ref543kb127aaaa

abb  robot arm 3haa20222

abb ac drive w/bypass ach550-vcr-015a-4 f267 10hp 

factory repaired abb acs601-0006-4-000b1200901 ac drive

honeywell 60162993-001 circuit board w/ abb 60155750-001 & accuray 2-085155-001

abb 61000071 brc control board saft 193 bcc

warranty new old stock abb acs401601135 drive vfd servo spindle

abb acs 600 inverter # acn64413856  1156amp  make offer! new military surplus

abb tb82ph2010110 tb82 ph / orp / pion transmitter tb82ph display interface

abb nint-66 main circuit board  *new*

abb 61552-002 **

abb asea brown boveri 6632003a1 pc analog control rack 12slot **

abb nmba-001 *new in a box*

abb control distribution board nxpp-03 *new*

abb di86-m8/8 digital input board **

abb dsqc 321 *new no box*

abb eh2105-1d *nice*

abb 6129863-1c *new*

allen bradley 1326ab-b720e-21-l ser. c ac servo motor (as pictured) **

abb ku2001 varistorboard *new*

abb nint-62 main circuit board *nice*

abb frequency drive acs601-0006-4-s00b1200801 *new*

abb ach550-uh-017a-6 **

abb 3bsc610042r1 power module *new in box*

abb nxpp-02 matching card *new*

abb 3500-a68 *new in a box*

abb communication unit ypk113a *new*

abb board  iop-05

abb 3bsc980002r219 *new no box*

abb ach550-pd-04a1-4 drive

abb ach550-pd-06a6-2 drive

abb ach550-pd-06a9-4 drive

abb s5h-d 3pole unit 400a 600vac  ah02013349 *new no box*

new abb type: 51y overcurrent relay module 125vdc, 50/60hz, 443s2141

abb ach401600932 10ae0000

abb robot dsqc652 3hna025917-001 digital io board irc5 irc5p

abb 501 ac drive ach501-040-4-00p2 40hp 

abb n0ch0030-60 new du/dt filter kit 58982792 n0ch003060

allen bradley 1326ab-b7400-21 155349 ac servo motor new

reliance servo motor w/ stealth gear 1326ab-b530f-21 50:1 ratio 

abb 3sbc980004r340 millmate strip scanner pmsa122

abb ndcu-11c inverter control unit **

abb 3gva061002-asa motor **

abb acs501-004-3-00p200000 **

abb irb 6600 irc5 capacitor unit c3 3hac14551-2

new abb type: 51y overcurrent relay module 125vdc, 50/60hz, 443s2241

new abb  apsaf-03 pc safety board apsaf03   e-32086

abb fet3251a0p1b3c1h2 transmitter *new no box*

refurbished abb servo motor, mod# 1ft3074-5az21-9-z-n, 1 year warranty

refurbished abb servo motor, mod# ps130/6-90-p-pmb-3737, with 1 year warranty

abb safety interface board #481961-001k

abb teach pendant irb 1500-0243 cut cables

nib allen bradley servo motor    3000rpm    460v     1326ab-b515e-m2k5l

abb robotics ps 60/4-75-p

abb industrial v05402a00 parajust flow economizer v054

abb pc board, 3bsc980006r53

abb contrac electronic ebh 851h 68851t, hartmann & braun actuator type xrhb 4000

abb bypass switch ach401b01132 3aua489002b5251 with digital control

abb robotics/siemens 1ft3101-5az21-9-z 3haa0001-xj servo motor

new yc-ck-eh1200 contact kit fits abb asea kz1200 eh1200 siemens ktck1200-3

 abb remote i/o analog dsax 452  5712289-a

abb inmotion servo drive 3hab8101-2/07c / dsqc345b 101040

new abb af460w-30-22 contactor 48-130 vdc 50/60 hz isfl597027r7022.    c47

reliance electric 1326ab-b530-f-21 series c ac servo motor  60 day warranty!

abb dsqc230 robot computer body crib, nnb

abb tbj07751 robot computer, nnb

abb yb560103-ce/26 axis board, refurbished

abb robotics drive unit dsqc345b / 3hab8101-2/05a

abb ach400 ach401602032 gc8floro frequency drive motor drive

abb robotics drive unit dsqc345b / 3hab8101-2/06a

abb dsqc243 3haa0001-cp/9 serial measurement board

abb  3hac3616-1/08 motorola cpu main control module 01-w3713-01d good takeout

reliance electric ac servo motor 3200 rpm 1-3/4"x7/8" model 1326ab-b530e-21-l

abb inmotion drive cracked plastic 3hab8101-2/05a / dsqc345b

abb inmotion 3hab8101-3/11a dsqc345c servo drive xlnt  takeout !! make offer

abb inmotion 3hab8101-6/02b dsqc346b servo drive xlnt  takeout !! make offer

abb inmotion 3hab8101-8/17a dsqc346g servo drive xlnt  takeout !! make offer

allen bradley bulletin 1326 ac servo motor 1326ab-b3e-11 un

allen bradley 1326ab-b2e-11, ac servo motor. part#122249 3000 rpm

abb dsqc346u servo drive unit 3hab8101-13/07a

abb interface module cp195 pcba (32k) # 2100204-002 new

abb bhw8/20/150dc part # 2wbwe0d1e001-cf0 bhl servo amplifier

abb spac 315 c transmit oy spac 315 c-rb rs 615 010-rb

abb 3hab8101-8/17a dsqc346g robot servo drive unit 3hab8101817a (tsc)

abb 3hab8101-3/11a dsqc345c servo drive unit 3hab8101311a (tsc)

yc-ck-eh1200 replacement contact kit abb/asea kz1200 eh1200 siemens ktck1200-3

abb atlas copco drive unit 3hab8101-2/07a / dsqc345b 100317

abb robotics axis control board 3haa3563-aja/1 / dsqc 236p

abb stromberg contactor okym 05 w22 size 5 200 hp 600 vac new

abb interface module board # 2100204-003 cb195 , mod , pcba new

abb sensor scanner board  061595-003 103035

abb frequency drive ach401602032 a0be000

abb frequency drive ach401602032 a0be000 no digital control

abb  3hab8101-18/07a in motion servo drive dsqc 546a  good takeout

abb ddcs 3adt314900r1002 circuit board new in box

abb circuit board 3asd573001a1 ypp110a rev j

 abb iimlm-01 module

abb servo motor ps 130/6-90-t-lss-4425

abb procontic cs31 07 kt 93 gjr5251300r0171 07kt93f -- 0% vat invoice --

siemens abb motor ac servo motor  1fk6081-6az21-9zz9-z s25 broken corner

abb drives 61061240 ci626a rev d board power on tested

new module 1 piece 5stp25l5200 5stp 25l5200 abb module original

abb baumer 5692435-l feedback unit 5692435l plsr 2xm0

new abb model 40pb3201a fischer & porter dci system for p-hc-dcu dcu a loop iob

new abb fsm4000 signal converter model s4 d697a001u08 rev. 01 nos german made

abb 40pb3201a fischer & porter dci system for p-hc-dcu dcu a loop iob nos unit

guaranteed! abb module pc board card ecs 086329-003

baldor, abb, dc motor speed control, drive, bc201, new in sealed box, nifsb

new bailey 40pb3201a-re dci system six a-loop module fischer & porter abb

abb ac drive 1hp 240vac 4.9a acs800-u1-0001-2 *new no box*

guaranteed! abb accuray pc controller board 083883-002

abb pc board e-32235 apgic03

new abb sghf 1001 58113972 g ddc terminal block board asea brown boveri nos

guaranteed good ! abb dsmb-151 display memory board 57360001-k/10

abb interbus module 3hne00006-1

nib abb af300-30-11-70 contactor 853970

abb e-32235 c5.3b paint robot computer board

abb 3hac14549-1 irc5 robot rectifier

abb 3haa0001-xj 1 ft3101-5az21-9-z irb6000 robot servo motor ax 2/3 with pinion

abb panel board 3hac0373-1 dsqc316

dsqc 256 a abb id3474

abb ac 800m a861a controller  3bse018157r1